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Manufacturing Process

Phase 1

Design & Engineering

  • 1. Vehicle Data Collection

    OEM wheel measurements using professional modification data for perfect fitment.

  • 2. Performance Profiling

    Load rating analysis and weight optimization targets for enhanced performance.

  • 3. Design Selection

    Spoke pattern selection (Y-spoke/multi-spoke/deep concave) with 3D render provided. Multiple finish options including diamond cutting, chrome, polished, or brushed finishes.

  • 4. CAE Simulation

    ANSYS structural analysis with 2x GVWR impact simulation. Fatigue life prediction exceeding 1 million cycles at 1,200Nm torque for maximum durability.

Design Selection

CAE Simulation

Phase 2

Precision Machining

  • 1. Barrel Turning
  • 2. CNC Lathe Operations
  • 3. Roundness Testing
  • 4. Radial Runout Measurement
  • 5. Balance Hole Drilling

Barrel Turning

CNC Lathe Operations

Roundness Testing

Balance Hole Drilling

Phase 3

Surface Finishing

  • 1. Pretreatment

    Primary Grinding: Correct surface blemishes for perfect base preparation.

    Alumina blasting (120-grit): By appropriately controlling the primer thickness through different processing methods and colors, the product's lifespan can be extended while enhancing its aesthetic appeal.

    Fine-sanding the wheel's base coat: Use specialized tools and proper sanding techniques to remove cosmetic imperfections from the product surface.

  • 2. Product Coating

    Color approval → Paint formulation → Filtration → Spray application, ensuring customized finishes for each order with exact color matching.

  • 3. High-Bake Curing

Primary Grinding

Fine-sanding the wheel's base coat

Product Coating

High-Bake Curing

Phase 4

Quality Control & Delivery

  • 1. Industrial CT Scan

    detect voids ≥Φ0.15mm

  • 2. Dynamic Balancing
  • 3. Wheel Surface Inspection

    Any detected paint surface particles shall trigger immediate rework.

  • 4. Digital Certification

    Ownership ID, VIN/Signature engraved on inner barrel

  • 5. Documentation

    Product images for approval before shipment.

  • 6. Packaging

    Anti-static EPS + reinforced double-layer carton (optional seaworthy wooden crate available for international shipping).

Wheel Surface Inspection

Documentation

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Packaging

Production Lead Times

Standard Monoblock Wheels

Base Production 15 business days
+ Chrome Finish +7 business days
+ Polished Finish +3 business days
+ Brushed Finish +3 business days

Two-Piece / Three-Piece Wheels

Base Production 30 business days
+ Chrome Finish +7 business days
+ Polished Finish +7 business days
+ Brushed Finish +7 business days

Optional: Live production tracking with video/photos at each milestone

Mobile
+86-19858179213
Address
No. 201 Luting Road, Dongcheng Street, Huangyan District, Taizhou City, Zhejiang Province, China
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